Labelling and palletising system

Consult your project

About the system

The major tasks of the system include automatic labelling of bulk packs and their stacking on pallets. What is more, the system include packaging weighing, label printing and verifying the correctness of their sticking, as well as placing distance pieces between carton layers when palletising. We are dealing here with a few functions in one system, the integration of which we have specialised in for many years and the implementation of which we are undoubtedly helped by a proficient knowledge of various industrial environments. This automated solution significantly relieves the work of people responsible for labelling, carrying and stacking goods on pallets. The system unites and supports the production and logistics areas, as it supports the end part of the production line and prepares goods for storage and then for transport.

 

Major system components and their tasks

Cobot

Carrying cartons weighing max. 7 kg from the measurement site to one or two pallet spaces

Label applicator

etykiety
Applying labels sent from the printing system onto cartons

Scales

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Measurement and verification of cartons weight within the labelling station

NiceLabel software

Label design and printing integrated with the automatics system

Operator panel

Palletisation process management (choice of package stacking programme, process interruption, confirmation of new pallet putting)

Printer

drukarka
Printout of carton labels, cooperation with the label applicator and controller

Label scanner

Barcode reading, control of print quality and correctness of label applying on boxes

Controller

Controlling the performing devices, communication with NiceLabel, verification of stuck labels

Safety scanner

tarcza
Light barrier — protection of people approaching the machine
Please be informed that it is possible to adapt the system functions and parameters depending on the needs, including on the type, weight, and shape of products.

System security

A multistage security system was used within the labelling and palletising system. If the external optical barriers of the station are crossed, the cobot movements get slower. In turn, if the direct operation of automatics systems (Cobot arm range) is crossed, the system operation is stopped. Additionally, the station is equipped with an emergency switch of the whole system.

Benefits

strzala
High precision and repeatability of operations
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Error minimisation
24-7
Possibility of exploiting round the clock
tarcza
High work safety
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Wide choice of operating parameters
odznaka
Ensuring a high quality process
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Possibility to change the palletisation scheme
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Capability to work in difficult conditions
Application flexibility
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Employment optimisation
Mobility of the solution
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Cost reduction

Stages of implementation process

Solution project

Based on the gathered data and requirements, we analyse, select and design an adequate solution.

Solution acceptance by the client

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Having discussed all aspects of the solution and possible corrections to it with the customer, the project is approved.

System construction

In our seat, SKK specialists construct, configure, and integrate a robotic system according to design assumptions.

Control tests in the contractor’s facilities (FAT)

lupa_proces
The finished machine undergoes inspection for compliance with the agreed assumptions as well as quality and efficiency tests.

Delivery and implementation at the customer’s site

The complete solution is delivered to the customer’s factory and implemented following the essential assembly and integration works.

Control tests in the customer’s facilities (SAT)

suwaki
The system is tested again, this time in the target place of work, and it is subjected to formal acceptance by the customer.

How can we help you?

SKK S.A.
ul. Gromadzka 54a, 30-719 Cracow, Poland
+48 12 293 27 00
info@skkglobal.com

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